60600 Support Roller Electrical Mesh Belt Furnace Heat Treatment Furnace for Fasteners

A Complete Guide to the 600mm Support-Roller Electrical Mesh Belt Heat Treatment Line by WUXI WONDERY INDUSTRY EQUIPMENT CO., LTD.

WUXI WONDERY INDUSTRY EQUIPMENT CO., LTD. presents a detailed technical proposal for a high-performance support-roller electrical mesh belt furnace line designed for the carburizing, bright quenching, and tempering of self-tapping screws. This comprehensive solution integrates advanced technology from Taiwan with imported key components to ensure reliability, efficiency, and superior product quality for fastener manufacturers.

The proposed mesh belt furnace line comprises five main units: a quenching furnace, a quenching tank, an oil-removing stand, a post-cleaning machine, and a tempering furnace, all managed by a centralized PLC-based electrical control system. Engineered for a quenching productivity of 150-280 kg/h, the line features innovative design elements such as a support-roller conveyor system that minimizes belt tension, energy-saving refractory linings, and a low-voltage heating system that extends the service life of heating elements. Key operational parameters for this integrated heat treatment production line are summarized below:

Precise atmosphere control is achieved through a system featuring a Marathon oxygen probe from the USA and a Eurotherm carbon potential controller, ensuring consistent bright quenching results. Each major component is built with quality in mind, utilizing materials like SUS310/SUS304 heat-resistant steel, Isolite insulation from Japan, and reputable international brands for critical parts such as Mitsubishi inverters, Omron sensors, Honeywell temperature controllers, and Siemens electrical components.

Comprehensive support and commercial terms are included, with WUXI WONDERY INDUSTRY EQUIPMENT CO., LTD. offering installation supervision, operator training, and a warranty covering one year for general equipment and an exceptional five years for the refractory lining. The proposal outlines an FOB Shanghai price and defines clear responsibilities for both buyer and supplier regarding site preparation, utilities, and consumables, ensuring a smooth project execution from order to handover.